- MAGNUSON PRODUCTS
- SOLE REPRESENTATIVE OF EATON
- SUPERCHARGERS FOR SALES, SERVICE AND
- AFTERMARKET APPLICATIONS
EATON CORPORATION APPOINTS MAGNUSON
PRODUCTS AS IT'S ONLY OFFICIAL REPRESENTATIVE OF EATON SUPERCHARGERS FOR
SALES, SERVICE AND AFTERMARKET APPLICATIONS
Magnuson
Products has been appointed by Eaton Corporation as the only official rebuilder
of Eaton supercharger products in North America. Eaton Corporation is a
major OEM supplier of superchargers as evidenced by their use on Ford Thunderbird
SC, Mercury Cougar XR-7, Buick Park Avenue and Riviera, Oldsmobile 98,
Pontiac Bonneville, Aston Martin Vantage, and DB-7. Eaton has been developing
superchargers for the original equipment market since 1982 and selling
them in that market since 1988.
Additionally, Magnuson Products
has been appointed as the sole distributor for promoting and distributing
Eaton superchargers and supercharger components to the aftermarket in North
America. Working independently and with other qualified aftermarket organizations,
Magnuson Products will continue the work begun by Eaton. In this new position,
Magnuson Products will supply Eaton superchargers and supercharger components
to and assist others in packaging the Eaton supercharger for aftermarket
applications.
Jerry Magnuson (former Magnacharger Design/Builder) brings 30 years of
supercharging experience to these ventures and will be available to assist
you in your applications. Magnuson Products will initially offer four sizes
of Eaton superchargers (M45, M62, M90 & M112) that will be appropriate
for engine sizes 50 cu. in. to 400 cu. in. Parts and service will
be available on a one or two day turnaround.
- For more information on sales and
service,
- please contact Magnuson Products,
- 3172 Bunsen #K, Ventura, CA93003
- (Tel. 805-642-8833).
EATON SUPERCHARGERS
Exhilarating performance...improved fuel economy...refined
power...flexible engine families. The Eaton Supercharger is a premier engine
component adding value to vehicles in ways that attract customers and keep
them by surpassing expectations.
For the family car, the Eaton Supercharger offers the option of a smaller
engine and improved fuel economy at the same perceived performance of the
larger engine it replaces.
On an upscale vehicle, the Supercharger provides refined power: the speed
and response necessary for passing and safety delivered smoothly...quietly.
Added to a performance engine, it throws an "adrenaline" rush
into every demanding acceleration.
For the vehicle manufacturer, the Eaton Supercharger represents an alternative
to the cost of new engine development and plant capitalization. As part
of a proven engine family, the Supercharger minimizes proliferation and
maximizes flexibility to changing market conditions.
The environmentally conscious consumer will appreciate the Supercharger
as compatible with current and future exhaust emission standards.
- And, at Eaton, it's always quality first. Operating on
six continents in 22 countries, Eaton has earned more customer quality
awards than any peer vehicle component supplier. Nobody builds or backs
a supercharger better than Eaton.
Solving problems...adding value...satisfying customers. Welcome
to the world of the Eaton Supercharger.

The Eaton Supercharger is a highly engineered design
of a Roots-type positive displacement pump with no internal compression.
Each of the two tri-lobed rotors have been twisted 60 degrees
into a helix--to reduce noise and improve volumetric (air-flow) efficiency--and
coated to enhance intermesh and further improve efficiency. The rotors
are mounted to shafts driven by ultra-precise timing gears connected by
a poly V-belt to the crankshaft of the engine.
Key unique features of the Eaton Supercharger are the inlet and outlet
air ports. Years of computer design and laboratory testing have optimized
their placement and shape for improved adiabatic and volumetric efficiency,
power consumption, and dynamic pressure variation.
- The Supercharger incorporates a bypass system to reduce
air-handling losses when boost is not required, resulting in better fuel
economy. The system's bypass valve is a throttle-plate design that can
be actuated electronically or by a vacuum diaphragm.
The Eaton Supercharger is exceptionally compact and can
be mounted in a very low profile directly to the intake manifold of the
engine. In some current applications, an engine with an Eaton Supercharger
is actually lower in height than the same engine unsupercharged.
The Eaton Supercharger does not require exhaust gas flow to operate, thus
minimizing underhood temperatures and eliminating the need for any external
liquids to cool system components. To ease installation and maintenance,
the Supercharger is entirely self-contained and self-lubricated.
Why an Eaton Supercharger?
1. How does a supercharger work? A supercharger
is a positive displacement pump. Its purpose is to supply an excess volume
of intake air to the engine by increasing air pressure and density in the
intake manifold. The supercharger is matched to the engine by its displacement
and belt ratio, and can provide excess airflow at any engine speed. This
concentrated charge of air provided by the supercharger results in a more
powerful combustion stroke in the engine's cylinders.
2. How is a supercharger different from a turbocharger? A
supercharger is connected directly to the crankshaft by a belt unlike a
turbocharger which is driven by exhaust gases. The improved horsepower
and torque, at lower engine rpm's, is obtained by pumping extra air into
the engine in direct relationship to crankshaft speed. The positive connection
yields instant response, in contrast to turbochargers, which must overcome
inertia and spin up to speed as the flow of exhaust gas 'increases. The
supercharger is a way to get around 'Turbo lag". The lubrication system
also differs in that, the supercharger is self-contained whereas the turbocharger
requires engine oil.
3. How did Eaton become involved in supercharging? In
1949, toyed with a helical rotor supercharger and even built a 75-cubic
inch displacement prototype. This supercharger was 'Temporarily" set
aside since improved performance was achieved through larger displacement
engines. The late 70's spurred new interest in supercharging since gasoline
prices were driven up due to the energy crisis. Eaton continued to improve
its design and addressed issues such as noise and durability. It was through
these many design improvements and an eye toward manufacturing that allowed
Eaton to begin working with Ford on the 3.8L engine in 1994. Vehicle demonstrations,
durability and noise were refined as well as a cost effective manufacturing
process which allow the Eaton supercharger to be installed on the first
production supercharged vehicle since 1957 The 1989 Ford Thunderbird SC
was awarded the Motor Trend Car of the Year award. In addition, three engineers
were also recognized for their work on the supercharger having been awarded
the Society of Automotive Engineer's first Henry Ford 11 Award for Engineering
Excellence.
4. The roots supercharger has been around for a long time. How is the
Eaton supercharger different? The Eaton supercharger
is essentially a Roots blower pump, with one substantial design wrinkle:
Each rotor has been twisted 60 degrees to form a helix. The two counter
rotating rotors have three lobes, which intermesh during operation. These
twisted rotors, along with specially designed inlet and outlet port geometry,
help to reduce pressure variations resulting in a smooth discharge of air
and a low level of noise during operation.
5. How long has Eaton been manufacturing superchargers? Production
for Ford Motor Company began in 1989 with General Motors production beginning
in 1992.
6. Are there other supercharger manufacturers? Other
than the aftermarket, there are currently no other supercharger manufacturers
in the United States.
7. What are the benefits of the Eaton supercharger? 1)
Patented technology to reduce noise, 2) Proven manufacturing capability,
3) Packaging flexibility, i.e. reduced package size, 4) Self-contained
lubrication, 'i.e., no external oil connections to the engine, 5) Bypass
system used for controlling non-boosted conditions resulting in better
fuel economy, 6) Competitive pricing.
8. How much power does the supercharger add? This
is dependent on the size of the supercharger and also the size of the engine.
Typical power improvements in the range of 25% to 50% are riot uncommon.
9. How efficient is the Eaton Supercharger? Typically,
the volumetric efficiencies are around 90%. (Performance curves, including
Volumetric efficiency, are available upon request.)
10. Can all engines be supercharged? Yes, supercharging
is very compatible with all engines whether the engine be two or four valves/cylinder,
gasoline, diesel or 2 stroke.
11. Are special engine modifications required for installing the supercharger?
This is dependent on the level of power increase desired
and the given engine design.
12. Are superchargers noisy? The Eaton supercharger
system incorporates a specially designed bypass valve, which is actuated
by a vacuum motor near the throttle body and recalculates the supercharger
air flow when boost is not required. During typical driving conditions,
the engine is under boost around 5% of the time, which means the remaining
95% of the time the engine is under vacuum, allowing for better fuel economy
and a quieter ride. In addition, the helix angled rotors, along with specially
designed inlet and outlet port geometry, also reduce pressure variations
resulting in a smooth discharge flow and a lower level of noise during
operation. Careful attention to the techniques used in installing the supercharger
also plays a major role in reducing the noise emitted by the supercharger.
13. Is the product durable, safe? The durability of
the Eaton Supercharger was the first criteria which was addressed during
the designing of the supercharger. Dedicated engineers with backgrounds
in compressors, gearing, tribology and metallurgy, as well as thermal and
structural analysis enabled Eaton to find solutions to many durability
concerns. In addition, customer durability testing employed strict criteria
increments of torque and speed. Successful completion of numerous 500 hour
durability tests established a firm grasp on achieving a durable product.
In addition, numerous vehicles have successfully completed 100,000 mile,
OEM, vehicle durability. Improvements in bearing and seal designs also
aided in a product which meets all OEM durability criteria. Safety, in
turn, follows suit once durability is achieved. The OEM criteria for safety
must be designed into the product prior to supplying any manufactured component.
14. Is the Eaton Supercharger easy to service? The
supercharger is serviced as two units, the nose drive and the supercharger
itself. The rotors are supported by ball bearings in front and needle bearings
at the rear The drive gears are pressed into place and require precise
timing to achieve proper rotor to rotor clearances. Therefore, the supercharger
is replaced as a unit, and is not serviceable. The supercharger also has
a self-contained oiling system that does not require a fluid change for
the life of the vehicle.
15. What type of fuel is required? What about fuel economy and flexible
fuels? Supercharging is compatible with all types of
fuels including flexible fuels. Fuel economy is not compromised, as described
above in item #12, when utilizing the bypass system in conjunction with
the supercharger.
16. Is the supercharger recyclable? How does supercharging affect the
environment? All supercharger components are recyclable.
17. What is the cost of a supercharger? This is dependent
on the size of the supercharger required and annual volumes.
18. Does Eaton see supercharging in the future? With
the continued interest in performance and the desire to maintain fuel economy,
supercharging could be the ideal product of the future. Using a supercharger
to increase power on a smaller displacement engine, in turn achieving the
performance of a larger engine, but not compromising fuel economy seems
too good to be true - but that is what the Eaton supercharger provides.
19. Is the supercharger available for aftermarket applications?
To date the Eaton supercharger has been designed for specific
OEM applications. This is due to the fact that each engine application
has unique hardware installation requirements and the design criteria of
the supercharger is matched to the specific engine. Recent interest has
been shown in this market and has resulted in four sizes of Eaton Superchargers
being offered by Magnuson Products.




CUSTOM GEAR COVERS &
DRIVE EXTENSIONS
The new Magnuson Products custom gear cover with drive
extension gives complete flexibility to aftermarket applications. This
gear cover and drive extension allows supercharger placement where you
want it.
The gear cover is cast and machined to Eaton's precise standards.
The oil fill may be placed to your needs. The supercharger is coupled to
the nose cover using Eaton's 3 pin gear to cover assembly. The 3 pin hub
has a 48 spline drive and is carried with large roller bearing. Once the
exact drive length is determined the drive housing and shaft are cut to
length. Then the forward bearing and sea] are installed with the shaft
in place. This system allows a full selection of pulleys for your needs.
(The 3/4" diameter - 48 running spline shaft, 3 basic lengths, and
hub/pin assemblies are stress-proof material.)
PULLEYS
A variety of stock Eaton pulleys are available to meet your needs.
Call for pricing and recommendations.
PULLEY P/N
| . |
P/N |
DIA M/M |
GROOVES |
| FORD (large) '94-'95 |
85881
|
85.39
|
8K
|
| FORD (medium) '89-'93 |
85386
|
82.10
|
8K
|
| FORD (small) |
S.V.O
|
74.13
|
8K
|
| G.M. (large) '92-'93 |
85882
|
74.25
|
6K
|
| G.M. (small) '92-'93 |
85681
|
66.00
|
6K
|
REBUILT NOSE DRIVES FOR FORD &
GM
Are available with new shaft, seal, bearings, clip, and pulley nut.
We will ship with your choice of stock Eaton pulleys and all necessary
hardware to change out your noisy one.
Hardware includes sealant, coupler, synthetic lubrication, spare bolts,
and complete instructions. (Note: The superchargers must be removed from
the engine to change nose drives.)
MAGNUSON PRODUCTS
LUBRICATION SERVICE KIT
Need to top off your lubricant? (Ford and GM should fill
to
bottom of thread on oil fill plug?)
Our kit has original Eaton synthetic oil, an allen wrench, and new fill
plug.
EATON SUPERCHARGER SERVICE
Our first business responsibility is service on all Eaton
Supercharger products, including by-pass valves, manifolds and other support
items.
We service all the assemblies separately and can supply them
that way, or as complete superchargers. complete means the front cover
assembly (nose drive), rotating groups (rotors, gears, bearing plate, bearings
and seals timed up) and rotor case (case with rear bearings). All rebuilds
reflect the newest Eaton technology as far as parts are concerned. For
instance, all rotor groups starting in 1994 have coated rotors, so if we
service a 1989 SC Thunderbird supercharger, it will have the upgraded coated
rotors.
Ford has used the Eaton M90 supercharger on Thunderbird SC
models since 1989. Note: 1989 through 1993, first generation ... 1994 through
1995, second generation.
GM - Buick 3.8 Vs has been using an M62 Eaton Supercharger since 1992 on
special models, first generation. It was upgraded in 1994, second generation.
NEW EATON SUPERCHARGERS
We have new superchargers for sale. One at a time, or in
volume. See our literature. We are designers and engineers and consider
ourselves systems experts. We are capable of providing special case configurations
drives and other unique hardware.
SPECIAL APPLICATIONS
Remember that this supercharger is a high volume, low pressure,
positive displacement air compressor. It you have a non engine application
(need to move air), or pump a vacuum please call us.
TERMS AND POLICIES
PRICES
All prices are quoted F.O.B. Ventura, GA. Specifications
and prices are subject to change without notice,
PAYMENT TERMS
All orders will be shipped COD/CASH, certified check
or bank transfer.
FOREIGN ORDERS
Shipments to overseas customers are to be arranged.
SHORTAGES
Shortage and/or discrepancies must be reported within
72 hours from the receipt of merchandise.
BACKORDERS
It is our policy to hold backorders and ship as soon
as available. Backorders are shipped on a 'date ordered' priority.
RETURNS
All returns must be authorized before being return-shipped
with a letter of explanation of the problem, copy of the original invoice
and be returned freight prepaid.
WARRANTY
Magnuson Products warrants and will repair or replace,
at our option and after inspection in our facility, any new Eaton manufactured
product found defective by means of material and/or workmanship for a period
of one year from invoice date. This warranty does not cover products which
fail because of accident, alteration, misuse, neglect, racing, improper
installation, abuse, or when used in applications for which they were not
designed or approved. Removal, installation, transportation, labor, inconvenience,
damage of other components, personal damage or injury and/or any injury
or liability to other persons or property are not covered under this warranty.
Magnuson Products shall not be liable for any and all consequential damages
occasioned by the breach of any written or implied warranty pertaining
to this sale in excess of the purchase price of the product sold.